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Anaerobic Reactors

NEW BIOCHEMICAL REACTORS

Armfield is proud to present two new anaerobic reactors. These units can be operated in different configurations making them extremely versatile and suitable for both educational and research purposes.

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BE3/BE4

BIOCHEMICAL ENGINEERING
BE3/BE4 Anaerobic Reactors - Issue 1

BE3 Anaerobic Column Reactor
BE4 Anaerobic Tank Reactor

Armfield is proud to present two new anaerobic reactors. 

These units can be operated in different configurations making them extremely versatile and suitable for both educational and research purposes.

Ordering Specification

BE3 Anaerobic Column Reactor
BE3 Anaerobic Column Reactor
 

- Fluidised bed 
- Expanded granular sludge bed reactor (EGSB)

  • A self-contained, floor-standing anaerobic column reactor, 9l volume
  • Configurable as a fluidised bed reactor and an expanded granular sludge bed reactor (EGSB)
  • Split heated column with central collar for instrumentation, dosing and liquid sampling
  • Recycle pump capable of rates from 0-15 l/min
  • Electronic measurement of recycle rate
BE4 Anaerobic Tank Reactor
BE4 Anaerobic Tank Reactor

BE4 Anaerobic Tank Reactor
- Continuous stirred tank reactor (CSTR)
- Packed bed reactor (PBR)
- Upflow anaerobic sludge blanket reactor (UASB)

  • A self-contained, floor-standing anaerobic tank reactor, volume 20 litres
  • Stirrer, motor and baffles are removable for non-stirred configurations
  • Variable depth liquid sampling point
Common Points to BE3 and BE4
  • Measures reactor temperature, jacket temperature and vessel pH
  • Programmable logic controller (PLC) provides temperature control, pH control and gas collection (rate and totalisation) calculations
  • Jacket heating system with pump and hot water vessel. Temperature is PID controlled room temperature to 55°C
  • Automated volumetric gas collection system measures, which adds less than 10 mbar back pressure to the reactor
  • Complete with automated pH dosing system to maintain the vessel pH within a predetermined range (user programmable)
  • User calibration of pH and gas collection system
  • Feed flow rates from 0.06-4.8 l/hr (using interchangeable peristaltic hoses)
  • Gas sample point
  • Data logger and software as standard (requires PC, not supplied)

Features

  • Simple change of reactor configurations
  • The reactors are made of glass so the contents are fully visible
  • Accurate control of temperature to suit the bacteria
  • Provision for sampling of liquids and gases
  • Automatic pH control with two dosing pumps
  • Accurate and highly visual measurement of gas produced
  • Provision for fitting user-supplied instrumentation
  • Very low back pressure on reactor from gas collector
  • Data logging system with software
  • Optional settling tank for BE4

Description - BE3 Anaerobic Column Reactor

The Anaerobic Column Reactor BE3 features a tall, slender, cylindrical glass column in two sections, each section with a heating jacket. At the top of the column, a third unheated section collects the gas and provides an effluent overflow. Between the two heated sections is a manifold, which provides ports for instrumentation, sampling and dosing.

The feed into the reactor is provided by a variable-speed peristaltic pump. The temperature of the column contents can be controlled by circulating warm water through the jackets of the lower two sections. The water is heated in a heating tank, using an electric heater and distributed by a recirculation pump using PID control. Typically the reactor temperature is set to 35°C to suit the anaerobic bacteria in the feedstock.

The column contents can be recirculated from the top section to the bottom section using a variable speed pump. The recirculation can also be used to fluidise a bed of media (eg pumice) used to support the growth of biomass. Alternatively the column can be operated as an expanded granular sludge bed reactor (EGSB) with no media filling.

A novel feature of the new Anaerobic Reactors is the gas collection system. This enables the rate of gas emission to be accurately measured over long periods of time.

This occurs even when very low quantities of gas are produced, while retaining low back pressure in the system so as not to inhibit the release of the gasses. It operates by collecting a known volume of gas over water. When the collection tank is full the gas is automatically discharged and the water replaced. The PLC counts the number of cycles to measure the total volume of gas, and measures the time between discharges to calculate the flow rate.

The reactor is supplied complete with a pH dosing system. This comprises two peristaltic pumps under control of the PLC, used to add a base solution or an acid solution to the reactor as appropriate. The user can define the range of pH values to be maintained. Storage positions are provided for standard 5l chemical jars, enabling the dosing solutions to be prepared in advance and left in place throughout the process, minimising the need to handle potentially harmful chemicals.

As well as the gas collection rate and volume, further instrumentation measures the reactor temperature, pH, water temperature and the recirculation flow. This data can all be recorded on a PC using the data logger.

Description - BE4 Anaerobic Tank Reactor

The reactor on BE4 is a cylindrical glass vessel with a water jacket for heating. The vessel is supplied with baffles and a variable-speed stirrer for use as a continuous stirred tank reactor (CSTR).

The baffles and stirrer are removable to enable the reactor to be filled with bioballs and a support grill, to reconfigure the unit as a packed bed reactor (PBR).

An alternative reactor lid complete with deflector and tri-phase separator is also supplied. This enables the reactor to also be configured as an upflow anaerobic sludge blanket reactor (UASB).

The feed into the reactor is provided by a variable-speed peristaltic pump. The reactor lid is fitted with a sampling station, which includes ports for instrumentation probes (both temperature and pH) and permits liquid samples to be taken from the reactor at different depths.

The reactor temperature is controlled by a recirculating water system in the same way as the BE3 and the same novel system for collecting and measuring the emitted gas is used. Similarly the pH dosing system is identical in concept and the data can be recorded on a PC using the data logger.

 

Settler Reactor BE4-1 (Optional)

An optional settler (BE4-1) is also available for the Anaerobic Tank Reactor BE4. Its function is to collect solid particles of biomass at the exit from the reactor for return to the reactor in BE4. This biomass would otherwise be lost to the system.

Experimental Capabilities

  • Optimising reactor startup (acclimation of biomass)
  • Effect of temperature, pH, residence time etc
  • Investigation of hydraulic loading (feed rate)
  • Effect of effluent strength and nutrient deficiency
  • Effect of recirculation ratio and fluidisation
  • Comparing efficiency of different configurations (BE4)
  • Investigation of bacteria type
  • Acidogenesis and methanogenesis process demonstrations

Complementary Equipment

BE1 Batch Enzyme Reactor
BE2 Chromatography Unit
UOP12 Filtration Unit
W8 Anaerobic Digester
W11 Aerobic Digester

Specifications

Technical
specifications
BE3 BE4
Reactor volume 9l 20l
Heater power 2kW 2kW
Jacket temperature <60°C <60°C
Flow rate (recycle) 15 l/min 55 l/hr
Feed flow rate 0.06-4.81 l/hr 0.06-4.81 l/hr
Settler volume N/A 11l (BE4-1)

Operation

Typically the reactors would be started up by using a suitable starter culture.

Requirements

Electrical supply:
BE3-A: 220-240V / 1ph / 50Hz / 10 amp
BE3-G: 220-240V / 1ph / 60Hz / 10 amp
BE4-A: 220-240V / 1ph / 50Hz / 10 amp
BE4-G: 220-240V / 1ph / 60Hz / 10 amp

Water and drain:
The reactors need to be connected to a supply of water (>1 bar) and to a suitable drain. The amount of fresh water used during the operation of the BE3/BE4 will be the same as that of the gas produced.

Ventilation:
The gas produced can be collected (vessel not provided) or can be vented to atmosphere. In any case the reactors should be positioned in a well ventilated area, and an outlet provided to vent the emitted gasses outdoors.

Computer:
A Windows PC (not supplied) running Windows 98 or later, with USB port is required if running the data logging software.

Shipping Specification

Shipping specifications BE3 BE4
Volume (m³) 2.0m³ 1.5m³
Gross weight (kg) 220kg 150kg

Overall Dimensions

Overall dimensions BE3 BE4
Height 1.797m 1.500m
Width 1.038m 0.738m
Depth 0.715m 0.696m